Helical Baffle U-Tube Heat Exchanger

For users pursuing high heat transfer efficiency and low resistance, this Helical Baffle U-Tube Heat Exchanger adopts spiral flow structure to eliminate dead flow zone, with higher efficiency, lower energy consumption and less fouling than traditional baffle exchangers.
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Description

Helical Baffle U-Tube Heat Exchanger Helical Baffle Tube Heat Exchanger U Tube Helical Baffle Exchanger

Product Overview

 

We are a formal pressure vessel manufacturer. This Helical Baffle U-Tube Heat Exchanger combines spiral baffle and U-tube structure, made of qualified raw materials and precision processing technology, complying with international industry standards to reduce your procurement risk.

16001

 

17001

Product Description

 

Different from traditional segmental baffle exchangers, this equipment adopts continuous spiral baffle design. The fluid presents steady spiral plug flow inside the shell side, which effectively eliminates flow dead zone, reduces flow resistance and pressure drop, and significantly improves heat transfer efficiency.

Cooperated with integral U-tube bundle, it has excellent thermal compensation to adapt to large temperature difference working conditions. The tube body has no welding seam to avoid leakage. All products pass strict pressure test and non-destructive testing to ensure long-term efficient and stable operation.

 

Basic Product Parameters

 

Structural Type

Shell-and-tube, spiral baffle + U-tube structure

Material

Carbon steel, stainless steel, alloy steel (customizable)

Applicable Medium

Industrial water, oil, organic fluid, low-corrosion medium

Customization

Baffle angle, tube diameter, length and material can be customized

 

18001

Core Advantages

 

1.Spiral flow design, no dead flow zone, uniform fluid flow and high heat transfer efficiency

2.Low pressure drop, effectively reducing pump power and operating energy consumption

3.Not easy to scale, slow fouling accumulation and long cleaning cycle

4.U-tube structure with strong thermal compensation, suitable for large temperature difference conditions

5.Stable operation, low vibration, prolonged service life and low procurement risk

 

Packaging and Transportation

The equipment is derusted and anti-corrosion treated. The tube bundle is protected by protective sleeves, wrapped with moisture-proof and shockproof materials, and reinforced with steel frame for safe logistics transportation.

Applications

It is widely used in petroleum, chemical, thermal power, heating and energy-saving renovation projects. It is easy to sell because it solves low efficiency and high energy consumption pain points, with wide applicability and high customer repurchase rate.

19001

 

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CTA

Troubled by low efficiency, high resistance and easy scaling of traditional exchangers? Contact us to customize U Tube Helical Baffle Exchanger for energy saving and stable production.

 

FAQ

 

Q: What is the biggest difference between spiral baffle and traditional segmental baffle?

A: The spiral structure eliminates fluid dead zone, reduces pressure drop by 20%-30%, and has less fouling and vibration.

Q: Is this exchanger suitable for large temperature difference working conditions?

A: Yes. The U-tube structure provides free thermal compensation to avoid thermal stress damage, perfectly adapting to large temperature difference scenarios.

Q: What customizable parameters can you provide?

A: Material, baffle angle, tube diameter, heat transfer area, design pressure and temperature can all be customized according to customer working conditions.

Q: What factory certificates can you provide?

A: Pressure vessel manufacturing license, material certificate, NDT report, hydrostatic test report and factory acceptance report.

 

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